The manufacturing process of HONEXT® boards comprises four steps:
First, we analyse, sort, and classify the raw waste based on its composition to achieve a standard product. Based on the quality of the batch of waste, we add in more post-consumer cellulose fibres if necessary.
We then subject the mix to our signature, nature-inspired process, adding organic components to generate stronger bindings between the cellulose fibres with no need for resins.
Next, we add healthy, non-toxic additives to the now upcycled cellulose fibres. Once added, we compress and shape the material into a wet board.
Finally, we feed the wet panel into a drying tunnel, letting the remaining water evaporate with the high airflow and temperature. HONEXT® is now ready for use.
The 100%-recyclable composition of HONEXT® boards allows us to reclaim them at the end of their natural life cycle and produce a new set of boards.